As part of a $400 million fleet overhaul, Air India starts upgrading Boeing 787-8 Dreamliners


Air India has launched a USD 400 million upgrade programme for its Boeing 787-8 Dreamliners and legacy Airbus A320neo aircraft, aimed at improving reliability, passenger comfort, and operational efficiency.

The Reliability Enhancement Programme for the 26 Dreamliners includes avionics upgrades, replacement of critical components, and cabin refurbishments to meet the latest industry standards. Seven of the aircraft will also undergo heavy scheduled maintenance. The upgrades are expected to reduce disruptions, especially on long-haul international routes.

On the narrowbody side, the A320neo retrofit project—covering 27 older aircraft—began in September 2024 and is on track for completion by September 2025. The work includes fitting new cabins to enhance the in-flight experience for domestic and short-haul international passengers. Progress accelerated this year after a third modification line was added at GMR’s Hyderabad MRO facility. As of August 9, 2025, 16 aircraft have been completed, with the 16th returning to service on August 11.

These upgrades are part of the Tata Group’s broader transformation plan since taking over Air India in early 2022. Alongside retrofits, the airline has placed record aircraft orders, invested in digital systems, crew training, and ground operations.

An Air India spokesperson emphasised that the initiative is “not just about new seats or fresher cabins—it’s about ensuring reliability, reducing delays, and giving passengers a better experience overall.” The refurbished aircraft will progressively re-enter service over the coming months, with full completion expected by next September.


 

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